High-Current Contact Probes · Plug Connectors
HCE04F High-current Probe
HCE04F is a high-current probe series in the EMSGLOB range, listed under Plug Connectors. It works at a pitch down to 8.00 mm / 314 mil, is 45.3 mm long overall and offers 4.4 mm of working travel.
Electrically it is specified for a rated current of 40 – 60 A, a typical resistance of 5 mΩ and an operating range of -45 °C to +200 °C. There are 2 catalogue part numbers in this series, covering 1 tip or head style such as 52. The plunger is brass with gold plating, and the barrel is brass with uncoated plating.

Specifications
| Structure | Basic Contact Probe |
|---|---|
| Pitch | 8.00 mm / 314 mil |
| Operating temperature | -45 °C to +200 °C |
| Total length | 45.3 mm |
| Protrusion height | 24.2 mm |
| Barrel diameter | 6.9 mm |
| Tip style diameter | 4 mm |
| Press ring diameter | 6.9 mm |
| Collar diameter | 6.9 mm |
| Tip style | 52 |
| Plunger material | Brass |
| Plunger plating | Gold |
| Barrel material | Brass |
| Barrel plating | Uncoated |
| Spring material | High-grade steel |
| Spring plating | Uncoated |
| Preload | 600 cN |
| Spring force | 1000 cN |
| Nominal travel | 4.4 mm |
| Maximum travel | 5.5 mm |
| DUT | HPS 40-2 MALE |
| Typical contact resistance | 5 mΩ |
| Thread | M5X0,5 |
| Tool size | 6.0 mm |
| Tip style diameter 2 | 3.95 mm |
| Continuous current (range) | 40 – 60 A |
| Continuous current 2 | 2 A |
| Typical contact resistance 2 | 20 mΩ |
Values as listed for this series. Confirm the exact data for your part number with your quotation.
Applications
- Power electronics and inverter testing
- Battery cell, module and pack contacting
- Testing of plug connectors and charging interfaces
- End-of-line and burn-in stations that need high continuous current
Part numbers (2)
| Part number | Continuous current | Additional definition | Continuous current 2 | Plunger material 2 | Plunger plating 2 | Tip style 2 |
|---|---|---|---|---|---|---|
| HCE04FA52G10E081 | 60 A | A | – | – | – | – |
| HCE04FB52G10E081 | 40 A | B | 2 A | Beryllium copper | Gold | 55 |
FAQ
What pitch and length is HCE04F?
HCE04F has a pitch of 8.00 mm / 314 mil, total length of 45.3 mm and protrusion height of 24.2 mm. The full dimension list is in the specification table on this page.
How much current can HCE04F carry?
The rated continuous current is 40 – 60 A, with a typical resistance of 5 mΩ.
Which part numbers and tip styles are available for HCE04F?
2 part numbers are listed, for example HCE04FA52G10E081, HCE04FB52G10E081. Tip or head styles include 52. The table on this page lists every part number with its tip and spring data.
What temperature range is HCE04F rated for?
HCE04F is specified for -45 °C to +200 °C.
How do I get a price or sample for HCE04F?
Send the part number, quantity and your application to sales@emsglob.com or call +91-7383235369, or use the enquiry form on the contact page. Prices are quoted per enquiry.
More high-current contact probes
Enquire / Request a quote
Tell us the HCE04F part number, the quantity and your pitch, travel and current requirements, and the EMSGLOB team will reply with availability and a quotation. Drawings in STEP, IGES, PDF, DWG, DXF or ZIP are welcome.