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High-Current Contact Probes · Plug Connectors

HCF762 High-current Probe

HCF762 is a high-current probe series in the EMSGLOB range, listed under Plug Connectors. It works at a pitch down to 4.00 mm / 157 mil, is 44.1 – 48.6 mm long overall and offers 4 mm of working travel.

Electrically it is specified for a rated current of 40 A, a typical resistance of 5 mΩ and an operating range of -45 °C to +200 °C. There are 9 catalogue part numbers in this series, covering 3 tip or head styles such as 06, 89, Special version of spade tips. The plunger is beryllium copper with gold plating, and the barrel is brass with gold plating.

HCF762 high-current probe – product photo

Specifications

StructureBasic Contact Probe
Pitch4.00 mm / 157 mil
Operating temperature-45 °C to +200 °C
Barrel diameter2.65 mm
Press ring diameter3.2 mm
Collar diameter3.2 mm
Plunger materialBeryllium copper
Plunger platingGold
Barrel materialBrass
Barrel platingGold
Spring materialHigh-grade steel
Spring platingUncoated
Preload70 cN
Spring force300 cN
Nominal travel4 mm
Maximum travel5 mm
Pointing accuracy± 0.05 mm
Continuous current40 A
Typical contact resistance5 mΩ
ThreadM2,5
Tool size2.6 mm
Total length (range)44.1 – 48.6 mm
Protrusion height (range)14.3 – 18.8 mm
Tip style diameter (range)2.18 – 6 mm
A – spade diameter (range)2.18 – 6 mm
B – spade width (range)0.8 – 3.5 mm
C – spade length (range)2.5 – 10 mm

Values as listed for this series. Confirm the exact data for your part number with your quotation.

Applications

  • Power electronics and inverter testing
  • Battery cell, module and pack contacting
  • Testing of plug connectors and charging interfaces
  • End-of-line and burn-in stations that need high continuous current
HCF762 high-current probe – dimension drawing
Dimension drawing

Part numbers (9)

Part numberTip styleTip style diameterTotal lengthProtrusion heightA – spade diameterB – spade width
HCF76206B230G300062.3 mm44.1 mm14.3 mm––
HCF76289B218080570G300892.18 mm48.6 mm18.8 mm2.18 mm0.8 mm
HCF76289B310100250G300893.1 mm48.6 mm18.8 mm3.1 mm1 mm
HCF76289B310100620G30089 – Special version of spade tips3.1 mm47.3 mm17.5 mm3.1 mm1 mm
HCF76289B310100750G300893.1 mm48.6 mm18.8 mm3.1 mm1 mm
HCF76289B310150400G300893.1 mm48.6 mm18.8 mm3.1 mm1.5 mm
HCF76289B310150750G300893.1 mm48.6 mm18.8 mm3.1 mm1.5 mm
HCF76289B400200750G300894 mm48.6 mm18.8 mm4 mm2 mm
HCF76289B6003501000G30089 – Special version of spade tips6 mm48.6 mm18.8 mm6 mm3.5 mm

FAQ

What pitch and length is HCF762?

HCF762 has a pitch of 4.00 mm / 157 mil, total length of 44.1 – 48.6 mm and protrusion height of 14.3 – 18.8 mm. The full dimension list is in the specification table on this page.

How much current can HCF762 carry?

The rated continuous current is 40 A, with a typical resistance of 5 mΩ.

Which part numbers and tip styles are available for HCF762?

9 part numbers are listed, for example HCF76206B230G300, HCF76289B218080570G300, HCF76289B310100250G300. Tip or head styles include 06, 89, Special version of spade tips. The table on this page lists every part number with its tip and spring data.

What temperature range is HCF762 rated for?

HCF762 is specified for -45 °C to +200 °C.

How do I get a price or sample for HCF762?

Send the part number, quantity and your application to sales@emsglob.com or call +91-7383235369, or use the enquiry form on the contact page. Prices are quoted per enquiry.

More high-current contact probes

Enquire / Request a quote

Tell us the HCF762 part number, the quantity and your pitch, travel and current requirements, and the EMSGLOB team will reply with availability and a quotation. Drawings in STEP, IGES, PDF, DWG, DXF or ZIP are welcome.